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Sunshine Machinery (Shanghai) Co., Ltd.

Fruit/Veg. Process Line

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Orange Juice Processing Line

Sunshine Machinery (Shanghai) Co., Ltd.

Introduction of Our Orange Juice Processing Line:

Our orange juice production line is a highly automated, integrated processing system designed to transform fresh oranges into high-quality juice, concentrate, or NFC (Not From Concentrate) ，essential oil products. Modern production lines are engineered to maximize yield, preserve natural flavors.

Core Processing Workflow

1. Raw Material Pre-treatment: Fresh oranges undergo thorough washing, sorting to remove impurities and unqualified fruits.

2. Oil Extraction & Juicing: After sorting，the orange going into grading machine and then go to cup extractors, the cup extractor will separate orange into three part (essential oil mixed with water, peels&seeds,juice&pulp) .

3. Refining & Separation: The extracted juice will go to finishing machines and then disc stack separator . meanwhile the essential oil that mixed with water will go to 2 set of disc stack separator to got essential oil.

4. Concentration: After disc stack separator ,the juice going to vacuum evaporator to gently remove water at low temperatures to retain the original flavor and nutrients.

5. Sterilizing & Filling: and after the evaporator,the concentrated orange juice will going to sterilizer , and after sterilization , the juice will be filled into aseptic bag by aseptic filler.

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Sunshine Machinery (Shanghai) Co., Ltd.

Final Product

Sunshine Machinery (Shanghai) Co., Ltd.

Processing Flow

Sunshine Machinery (Shanghai) Co., Ltd.

Features and Advantages

Adopting advanced Italian technology that meets European standards, our smart production line features low-temperature vacuum evaporation technology to minimize the loss of flavor and nutrients, equipped with a fully automatic PLC control system and world-brand accessories.
  • Sunshine Machinery (Shanghai) Co., Ltd.
  • Sunshine Machinery (Shanghai) Co., Ltd.
  • Sunshine Machinery (Shanghai) Co., Ltd.
  • Sunshine Machinery (Shanghai) Co., Ltd.
  • Sunshine Machinery (Shanghai) Co., Ltd.
  • Sunshine Machinery (Shanghai) Co., Ltd.
  • Sunshine Machinery (Shanghai) Co., Ltd.
  • Sunshine Machinery (Shanghai) Co., Ltd.
  • Sunshine Machinery (Shanghai) Co., Ltd.
  • Sunshine Machinery (Shanghai) Co., Ltd.

  • 2.Orange Silo Bin

    Raw orange is go into silo for buffering.
    2.Orange Silo Bin

  • 3.Bubble Washing Machine

    Then orange go into bubble washing machine.
    3.Bubble Washing Machine

  • 4.Roller Sorting Machine

    Then orange go to sorting machine , the worker will take out rotten and bad orange.
    4.Roller Sorting Machine

  • 5.Grading Machine

    Then orange go to grading machine to grading orange before get into cup extractor.
    5.Grading Machine

  • 6.Cup type Juice Extractor

    Different size of orange will go to different type of cup extractor to extract juice.
    6.Cup type Juice Extractor

  • 9. Juice Refiner

    Then the juice go to juice refiner to take out the pulp inside the juice
    9. Juice Refiner

  • 9.A Disc Separator

    Then the refined juice go to disc separator to get clear juice.
    9.A Disc Separator

  • 9.A.1 Evaporator

    Then the clear juice is go to evaporator , the clear juice will be concentrated.
    9.A.1 Evaporator

  • 9.A.2 Sterilizer

    Then the concentrate orange juice need be sterilizing by the UHT sterilizer.
    9.A.2 Sterilizer

  • 9.A.3Aseptic Filler

    After sterilization , the concentrate orange juice will be filled into aseptic bag by aseptic filling machine.
    9.A.3Aseptic Filler

Basic Description

ITEM SPECIFICATION
Major material Fresh fruit (orange/tangerine/lemon/lime/grapefruit)
Minor ingredient None
Final product 1-   Concentrated juice (FCOJ)
2-   Not from concentrate juice (NFC)
Final product package 1-   Concentrated juice (FCOJ)------Aseptic Bag
2-   Not from concentrate juice (NFC)-------Aseptic Bag or other small packages (Gable top pack, Tetra pack, Glass Bottle)
Process capacity 2~25tons/hour fresh fruit input
Budget 250,000~3,000,000USD
Main characters 1-   To build first class modernized plant by incorporating foreign advanced technologies and first class juice extractor similar as FMC structure.
2-   The cup type juice extractor with similar FMC structure & technology can extract the juice at a highest efficiency, meanwhile the peel oil shall not enter the juice, then no bitterness in the juice and the natural flavor retained.
3- The T.A.S.T.E. multi-effect falling film vacuum evaporator with aroma recovering system can concentrate the juice under very low temp & short time, which can retain the natural flavor, color and nutrients. As well, it is energy-saved due to multi-effects and the special flashing structure.
4-   The juice is clarified and the peel oil is purified efficientlyby the disc centrifugal separator from Germany WESTFALIA with high rotating speed and high separating factors.
5-   The UHT sterilizer and aseptic bag filler is incorporatedItalian technologies and improved based on our rich experience, whichcan retain the fruits’ nature color, flavor and nutrition at the maximum. As well, our patented technology (the heat regeneration by the cold and hot product’s exchange) for sterilizer can save the energy over 30% than traditional.
6-   The design of the process flow and the piping consider to retain the original natural flavor, aroma, color and nutrient at the maximum. For example, all the temp rising or dropping are finished in a very short time and short distance to avoid the flavor’s escaping or disruption during the heat treatment.
7-   The optimal proposal is designed and customized upon the client’s project specified requirements and actual conditions based on the principle of “advanced process flow, simple structure equipment, reliable running and energy saved”.
8-   The PLC control system and main electric components from SIEMENS, SCHNEIDER or other reliable international brand to ensure the reliable and high auto running.

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