Introduction of Our Apple / Pear / Thorn-pear Juice Processing Line:
Our advanced apple/pear/thorn-pear juice production line is engineered to deliver high-quality juice with maximum efficiency and hygiene. The comprehensive process begins with fresh fruit reception, followed by thorough washing, sorting, and crushing. The resulting pulp is then pressed using high-yield belt extractors to maximize juice extracting.
Then the juice undergoes precise filtration, enzymatic treatment, and separation to achieve optimal clarity and flavor. For concentrated juice, we utilize multi-effect evaporators to reduce volume while retaining natural aromas.
Then juice going into UHT sterilization and aseptic filling machine. The entire system is fully automated with PLC control, ensuring stable operation and consistent product quality.
Our line constructed entirely from food-grade SUS304/316 stainless steel, our equipment guarantees durability and meets international standards such as CE and ISO. We provide complete turnkey solutions, from plant design and equipment manufacturing to installation, commissioning, and technical training, tailored to meet your specific capacity and processing requirements.
| ITEM | SPECIFICATION |
| Major material | Fresh fruits (apple/pear/thorn-pear) |
| Minor ingredient | Vc, citric acid (adding during juice extraction) |
| Final product | Juice concentrate, clear juice beverage |
| Final product package | Aseptic bag, other small packages (PET bottle/glass bottle/gable top pack/tetra pack) |
| Process capacity | 2~25tons/hr fresh fruits input |
| Budget | 200,000~2,500,000USD |
| Main characters | 1- The belt press incorporated Germany FLOTTWEG advanced technologies can extract the juice at the maximum, about 2~3% higher than traditional screw extraction. |
| 2- The nature flavor, color and nutrients can be retained at the maximum by means of multi-effect low temp falling film vacuum evaporation and UHT short time sterilization. | |
| 3- The UHT sterilizer and aseptic bag filler is incorporated Italian technologies and improved based on our rich experience, which can retain the fruits’ nature color, flavor and nutrition at the maximum. As well, our patented technology (the heat regeneration by the cold and hot product’s exchange) for sterilizer can save the energy over 30% than traditional. | |
| 4- The design of the process flow and the piping consider to retain the original natural flavor, aroma, color and nutrient at the maximum. For example, all the temp rising or dropping are finished in a very short time and short distance to avoid the flavor’s escaping or disruption during the heat treatment. | |
| 5- The optimal proposal is designed and customized upon the client’s project specified requirements and actual conditions based on the principle of “advanced process flow, simple structure equipment, reliable running and energy saved”. | |
| 6- The PLC control system and main electric components from SIEMENS, SCHNEIDER or other reliable international brand to ensure the reliable and high auto running. |